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    Case Study

    The Production of Tire Pressure Sensors

    As an innovative pioneer in the field of tire pressure monitoring systems (TPMS), TireCheck GmbH prioritizes the highest quality and efficiency. To further drive their ambitious goals, they recognized the advantages of a strategic partnership with us. The construction and commissioning of assembly lines require specialized resources that could not be realized internally due to space constraints and specific requirements. Therefore, they sought a partner who shares their vision and supports their projects with flexibility, reliability, and technical expertise.

    “Known for its outstanding service quality and deep regional roots, HOLZER proved to be the ideal partner for the development and operation of our required solutions.” – Christian Markert, Managing Director

    About TireCheck GmbH

    Since its founding in 2006, TireCheck has revolutionized tire management by replacing traditional paper-based processes with advanced digital solutions. As a pioneer in tire pressure monitoring systems (TPMS), the company offers comprehensive hardware and software solutions specifically tailored to the demands of commercial vehicles and rigorous operating environments.

    Headquartered in Ennis, Ireland, TireCheck operates locations in Prague, Czech Republic, and Greenville, USA, with a specialized team in Herbrechtingen, Germany, focused on TPMS sensor development.

    These TPMS sensors provide precise measurements of tire pressure and temperature, contributing significantly to extended tire life and optimized fuel consumption. These hardware solutions are complemented by robust software that provides users with real-time tire data, enabling informed decisions regarding maintenance and replacement. This allows fleet managers to identify and resolve potential issues early, preventing serious operational consequences.

    TireCheck is driven by a vision to transform the tire industry through digital connectivity and global monitoring solutions. By doing so, they enhance both efficiency and environmental sustainability, helping partners meet evolving regulatory requirements.

    The HOLZER Solution

    TireCheck commissioned us to build four assembly lines, each engineered for the precise production of internal TPMS sensors. To optimize their production workflow, they opted to house these systems within our facilities upon completion. This ensures that our qualified personnel are on-site at all times for immediate machine maintenance and support. Given the sensitivity of these components, we established a dedicated ESD (Electrostatic Discharge) protected area within one of our production halls to safeguard the sensors. Entry to this area is strictly limited to trained personnel wearing required protective gear, ensuring the highest standards of safety and quality.

    This ESD-protected environment now houses four highly specialized systems, running five days a week in a two-to-three-shift operation.

    Laser Soldering System

    Ensures precise, secure, and durable soldering of the battery to the electronics.

    Hot Melt System

    Efficiently encapsulates electronic assemblies using a hot melt process, creating clean, robust, and environmentally protected connections.

    Assembly System

    Performs high-precision installation of electronics into the housing, which is critical for product reliability and long-term performance.

    Potting System

    Handles the potting of electronics within the housing, providing superior protection, stability, and weather resistance.

    What TireCheck Values About Us

    • Short decision-making processes and direct communication
    • Optimal support through direct points of contact
    • Short supply chains
    • Many years of experience and high service quality
    • Efficient and transparent processes to optimally complement TireCheck’s workflows
    • Quick response to changing requirements
    • Wide range of services
    • Close and cooperative partnership
    • Short distances – the TireCheck location in Herbrechtingen is approximately 165 meters (541 feet) away as the crow flies.
    • Excellent accessibility
    • Strengthening the local economy
    • Qualified personnel on-site for continuous maintenance
    • Timely implementation of customized solutions

    OUTSOURCING WITH HOLZER

    Optimize your production by relying on HOLZER’s expertise. As your trusted outsourcing partner, we provide the infrastructure and technical capability to host your machinery and manufacture your products with maximum efficiency and cost-effectiveness.

    Arrange your free initial consultation now

    Your request is important to us! Do not hesitate to contact us for personalized advice.

    Patrick Schulz

    Phone number: +49 7324 9654-56
    Email: schulz@holzer-gmbh.com